Replace a 2CV Chassis | Full Series
August 04, 2023
Welcome to our video series on disassembling and rebuilding a 2CV chassis. Join Burton 2CV Parts as we guide you through the restoration process, providing valuable insights for car enthusiasts at any level. Watch as we replace and rebuild the rolling chassis of one of our employee's cars, making cost-effective decisions while retaining the engine and gearbox. Please note that the bodywork was temporarily remounted for this video and fully restored later. At Burton 2CV Parts, we believe restoring a 2CV is a very rewarding experience. Join us on this restoration adventure, and we'll support you every step of the way.
Part 1 | Disassembly
To help you along the way, we utilized specific tools for this project, including the:
Part 2 | Assembly
The following list contains all the Burton 2CV Parts used in the video to replace your own 2CV Chassis. Click a product to open it in our webshop:
- A1.0511 Rx-5 Anti Corrosion External
- A1.0517 Rx-10 Anti Corrosion, Finishing
- A1.5738 Brake Line Rear Right Side
- A1.5739 Brake Line Rear Left Side
- A1.2728 Brake Line Assembly Tool Rear
- A1.5773 Brake Pipe Union, 3-Way, Rear Axle
- A1.5744 Foam Grommet - Cables, Brakelines
- A1.8380 Dust Cover Suspension Arm
- A1.0150 Drive Shaft Gaiter Clamp
- A1.2737 Brake Line Wrench
- A1.5898 Brake Pipe Clamp
- A1.1504 Chassis 2CV Galvanised
- A1.1506 Chassis Cataphoresis, Anti-Rust
- A1.1537 Rear Axle Bolt Spacer Aluminium
- A1.1534 Axle Tube Bolt Rear M10X130mm 10.9
- A1.1535 Axle Tube Bolt Lock Tab, Front and Rear
- A1.1553 Suspension Arm Stop Set
- A1.1535 Axle Tube Bolt Lock Tab, Front and Rear
- A1.1126 Fuel Line Set Complete
- A1.5140 Grommet for Fuel Pipe Through Chassis
- A1.8363 Suspension Cylinder Fitting Kit
- A1.2730 Spanner 46mm for Suspension Nuts 2CV
- A1.1545 Shock Absorber Mounting Pin 12mm
- A1.2700 Socket 26mm Shock Absorber Bolt 1/2" Drive
- A5.1208 Thick Large Washer M12 for Shock Absorber Bolt
- A5.1205 Washer Large M12 for Shock Absorber Bolt
- A5.1251 Nut M12 Stainless Steel
- A5.0913 Bolt M9x16 for Shock Absorber Plate
- A5.0906 Toothed Washer M9
- A1.1161 Fuel Tank Plastic
- A1.1145 Fuel Tank Sender Unit 2CV 12V
- A1.1165 Fuel Tank Mounting Plate Metal, Oval
- A1.1166 Fuel Tank Mounting Plate Plastic, Oval
- A1.1167 Fuel Tank Mounting Plate Plastic, Square
- A1.1163 Threaded Plate for Mounting Chassis over Tank
- A5.0919 Bolt M9x105, Alternator
- A5.0908 Large Lock Washer M9
- A1.1128 Rubber Sleeve for Fuel Filler Neck Plastic Tank
- A1.3330 Handbrake Lever for Disc Brakes Chassis Mounted 2CV
- A1.5733 Brake Line Between Calipers, Stainless Steel
- A1.5707 Brake Pads Set 2CV Ceramic
- A1.3327 Handbrake Cable Right 1981->
- A1.3325 Handbrake Cable Left 1981->
- A1.5735 Brake Line Front LHM Stainless Steel
- A1.7554 Aerosol Heat Resistant to 650 ° C Black 400ML
- A1.8139 Exhaust Clamp 49mm Special
- A1.8080 Heat Exchanger Set Stainless Steel
- A1.7980 Heat Exchanger Set Powder Coated Black
- A1.1525 J-Clip Nut, Threaded M7x1
- A1.1527 Chassis Nut M7 Square
- A5.0003 Set of Fasteners to Mount Body to Chassis
- A5.0795 Washer M7 X 50 Subframe over Fuel Tank
- A1.5629 Floor Panel Sealing Plug, for 45mm Hole
- A1.3141 Seat Runner Left or Right for Seats and Bench
- A1.7729 Steering Column Base Clamp 2CV
- G1.6921 Steering Lock Sleeve
- A1.7726 Rubber Gaiter for Steering Column Through Floor Panel
- A5.0794 Bolt for Clamp of Steering Column M7x55 10.9
- A1.1129 Rubber Gaiter for Fuel Filler Neck in Wing, Black
- A1.1131 Rubber Gaiter for Fuel Filler Neck in Wing, Grey
- A1.3315 Clutch Cable
- A1.3305 Speedometer Cable 2CV, Dyane 1968->
- A1.8584 Spring for Headlight Height Adjuster 2CV
- A1.8585 Spacer for Headlight Height Adjuster 2CV, Ø10mm
- A5.0105 Clip for Gearchange Lever, Handbrake, Carburetor
- A1.1153 Clevis Pin for Accelerator Cable to Carburettor
- A1.5930 Gear Linkage Joint, with Clevis Pin and Clip
- A1.3335 Clevis Pin Handbrake Lever 6x14mm
- A1.2735 Handbrake Eccentric Adjuster Tool 24mm
- A1.2363 Set of Cable Harness Fastening Straps
- A1.8100 Heater Control Kit
- A1.8903 Heater Tube Set 2CV (2x Long Tube, 1x Short Tube)
- A1.7120 Rubber Clip for Locating the Inner Front Wing
- A1.8140 Exhaust Clamp 47mm Special
- A1.3147 Rubber Floor Mat Rear 2CV 1978->
- A1.3149 Rubber Floor Mat Front 2CV >1978
- A1.3144 Seat Runner Security Pin
- A1.1972 Plug Rear Door Hinge
- A5.1289 Nut M12 for Front Wing Stainless Steel, as Original
- A1.5536 Rubber Sealing Strip Between Wing Panel and Body
- A1.5543 Mounting Bracket Wing Valence Panel 2CV Stainless Steel
- A1.5542 Rubber on Fixing Clamp, Wing Valence Panel 2CV